Introduction of mechanical descaling machine
We have designed and manufactured mechanical descaling machine from the users point of view, utilizing our many years of experience in wire rod processing.
In November 2011, we began selling the ”SMIX-1”, designed an energy-saving and reduce running costs.
"SMIX-0" which has more environmental improvement function has been on sale since October 2021.
We are working to improve technologies based on the diversifying customer needs and environmental load reduction.
In June 2016, we began the selling of (NCF-S) type dust collector, which was compact and pursued further environmental measures.
Characteristics of SMIX-1
・ Easy operation descaling conditions can be selected by
touch panel.
・ High quality and stable finish can be obtained
from the tip of coil material
・ Improved work environment and enhanced
safety measures
Running cost reduction with abundant experience
and know-how in wire processing
Projected power reduced by up to 30%
By selecting the optimal descaling conditions according
to the steel type and condition, the descaling power can be reduced.
Running cost reduced by up to 20%
Optimal descaling reduces unnecessary descaling, reducing descaling power,
descaling materials and part replacement maintenance costs.
Quality and environmental improvement
Reduced surface defects compared to our conventional model
Further improved of the safety and environment.
Pursuing safer quality and placing more emphasis
on safety and the environment
Reducing the scratches significantly
safety improvement (equipment preparation)
minimized shot steel leakage
Enviroment friendly
Replacement notification function of the consumeable parts
Descling Machine advantages compares to acid pickling
| Pickling | Mechanical descaling | |
|---|---|---|
| ① Environment |
It requires strict wastewater treatment and concentration control, with the generation of acidic odor and the risk of handling |
Collecting the dust generated from the process with dust collector thus keeping the enviroment clean and safe |
| ② Work cost |
As it is an off-line process, a dedicated worker is required, thus making it low-efficiency both in cost and workability. |
Since the line is combined to the drawing line process, the entire line can be managed by one worker, The efficiency is high and the cost can be reduced (50 to 60% of pickling ratio) |
| ③ Work space |
Requires large installation space such as pickling tank, drainage facilities, boilers and piping |
Space saving as the only space needed is the installed machine body and the size itself has been designed as compact as possible to reduce the space needed for installation |
New NCF-S type Dust collector machine Features
Dust collector specifications
・ Compact & low cost
・Significant size reduction from 9 to 27% (footprint)
・13 to 32% reduction (apparatus volume)
・Filter specification：1000 liters of proven compact dust collector element
・Improved replacement process and secure stable sealability
・Increased the filtration area per bottle and reducing the total parts
New machine concept
Compact
・ We adopt a simple structure and realize compact & low cost.
・ Use of new high performance filter
Adopting the φ181 high-performance filter with many achievements and contributing to compactness by reducing the number of filters.
Easy to maintenance
Easy maintenance of filter inspection / replacement, eliminating the internal work of the device, tool-less, easy replacement with no adjustment required.
Comparison with current filter (1)
Significatly compact
・ 20% reduction (footprint)
・ 25% reduction (apparatus volume)
Comparison with current filter (2)
Filter specification
Employs proven high performance filters.→ The filtration area per filter increases
Reduce the number of parts
Payment and number of parts
Comparison with current filter (3)
Filter mounting structure
• Adopt a proven structure
• Improved replacement work and stable sealability
• There is no need for adjustment when installing filter cloth
New machine outline
Basically the same specifications as the conventional dust collector for wire rod blast (Model: SMIX) manufactured by Company A.
The external dimensions will be smaller, but the dimensions of the stand will match the existing ones.
※ It is not an explosion proof specification.
Measurement date
By installing a data logger, continuous measurement is also possible.
| Measurement item | Measurement points | Objective | Data acquisition |
|---|---|---|---|
| Filter differential pressure | Before and after filter |
・ Observation of differential pressure change by operation progress |
Sequencer → PC |
| Air flow | Blower outlet |
・ Air volume monitoring |
Sequencer → PC |
Maintenance introduction
Miyazaki Engineering has established a support window so that the facilities can operate with stable
We support the safe and stable operation of customer's equipment such as supply of parts and consumables, and propose any equipment upgrade need. Please feel free to contact us if you have any concerns.
Equipment diagnosis and maintenance
Miyazaki Engineering is confident that it can operate for a long period of 10 or 20 years by performing regular maintenance once delivered to customers.
In order to ensure the stable operation of the facilities, specialized technicians inspection and maintenance are required to keep the fascilitied in good performance.
